GearBox Motor
Make your own geared motor
Frustrated at the price and scarcity of geared motors, I decided to make my own. Using cheap wind up toys (I found them for about $1), ensure that it has an input, and an output shaft. I have not found a use for the pull back and release type gear systems. For these types the input and output shafts are the same.
I strip them down to just the gearbox.
Carefully split open the gearbox. CAUTION: watch for
projectiles due to spring compressions.
Remove wind-up spring.
Glue wind only gear in place (if present). This is in
most windup toys to protect against winding in the
wrong direction.
Remover any ratcheting (surplus) gears, that are not
involved in the direct transmission of power. There
are sometimes many of these, used to slow the spring
release, and are not necessary for the transmission
gearbox.
Reassemble gearbox. Usually they just snap together.
The gearbox is used in reverse, and by that I mean,
the motor is attached to the original output of the
gearbox, such that a step down in speed and step up in
torque is achieved.
Find two springs. One small, that tightly accommodated
both motor shaft and "output" shaft of gearbox. And,
another larger stiffer spring to mount motor to
gearbox.
Center small spring axially as best you can on motor
shaft.
Place a very small drop of superglue onto shaft
enclosed by spring only. I use an old wire for
application. You do not wish to fill the spring with
superglue. It is to be used as a transmission spring,
and will allow some misalignment between motor shaft
and gear shaft, but not if it is rigid. If you happen
to apply too much, then take the edge of a sheet of
paper and soak up the excess.
Let it dry for 24hr.
Place motor and small spring assembly onto gearbox
"output" shaft. Measure larger spring and cut to
size. I cut just a little over size, such that the
excess can be bent back to form a flat. CAUTION: cut
springs under towel or something, because "You could
put your eye out"!
Once large spring is sized, attach it to the motor as
well. It is not as important to be axially centered
but ensuring that the motor and gearbox will be
parallel when assembled.
Glue large spring to motor and let dry for 24hr.
Now for the tricky finally. I could not do this part
without "Helping Hands" from Allelectronics, but where
there is a will, there is a way. Line up small spring
axially as best you can, at a depth of insertion onto
gearbox to allow large spring to contact outer
gearbox.
Then glue and let dry 24hr. Note: Excess glue on gear box can adhere exposed surface gear shafts. Do not get sloppy at this point or you'll be back to square one.
Ta da! 100 hours later, and you have saved yourself $10, but you gotta do what you gotta do. Note: Superglue works, but is brittle, so if you choose to do this, I would use the motor/gearbox in an easily accessible are, where glue can be reapplied if/when necessary, and avoid dropping them :-P
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